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    型材鋸切中心鋁門窗型材知識

    來源:http://www.thinkgreeninitiative.com/ 發布時間:2021-12-02
    鋸切中心是隨著中國制造智能化2030以及工業4.0 的推出,順應時代的發展而推出的一款智能化切割設備。 鋸切中心無論是從切割功能、切割精度、還是切割效率都能保證當今時代高科技智能化門窗的切割要求,而開發能夠并入現代化智能門窗生產連線的鋸切中心是現階段門窗行業發展的需求,從2013年開始 凱岳以及推出第一代高速系統化的智能鋸切中心,到2020為止已經研發到第四代鋸切中心,先比較第一代鋸切而言,第四代鋸切中心,操作更加人性化,切割段可視頻監控,可以用于45度以及90度數控切割生產線。
    Sawing center is an intelligent cutting equipment with the launch of made in China intelligent 2030 and industry 4.0, which conforms to the development of the times. The sawing center can meet the cutting requirements of high-tech and intelligent doors and windows in today's era in terms of cutting function, cutting accuracy and cutting efficiency. The development of a sawing center that can be incorporated into the production line of modern intelligent doors and windows is the demand of the development of the door and window industry at this stage. Kaiyue has launched the first generation of high-speed and systematic intelligent sawing Center since 2013, By 2020, the fourth generation sawing center has been developed. First, compared with the first generation sawing, the fourth generation sawing center has more humanized operation, and the cutting section can be monitored by video, which can be used for 45 degree and 90 degree NC cutting production lines.
    左右兩鋸片均為固定45°切割,使設備整體結構更簡約。更容易操作。工作強低
    The left and right saw blades are fixed for 45 ° cutting, which makes the overall structure of the equipment more simple. Easier to operate. Low working strength
    人即可操作,人工誤差幾乎為零。多角度,多功能切割,本設備可切割兩端45°,兩端90°,一端45°另一端90°的鋁合金型材;中梃90°下料等模式。設備整體結構非常簡約,全自動數控控制更容易操作。
    People can operate, and the manual error is almost zero. Multi angle and multi-functional cutting. This equipment can cut aluminum alloy profiles with 45 ° at both ends, 90 ° at both ends, 45 ° at one end and 90 ° at the other end; Middle stile 90 ° blanking and other modes. The overall structure of the equipment is very simple, and the full-automatic NC control is easier to operate.
    設備的控制系統采用西門子數控系統,并可以與創盈優化軟件等軟件對接,進行材料的優化,優化好后的料單,由系統讀取優化數據并實行切割,避免因傳統的人工輸入的方式造成的切割尺寸誤差。
    The control system of the equipment adopts Siemens numerical control system, which can be connected with chuangying optimization software and other software to optimize the materials. The optimized material list is read by the system and cut, so as to avoid the error of cutting size caused by the traditional manual input.
    凱岳鋸切中心鋸切切割切割高度可根據實際的切割型材自動調整,可有效的減少鋸切行程,提高切割效率。
    The cutting height of Kaiyue sawing center can be automatically adjusted according to the actual cutting profile, which can effectively reduce the sawing stroke and improve the cutting efficiency.
    凱岳機械手的設定為全數控控制,可記憶500組不同的的型材切割數據,切割不同型材是,可從系統中直接調出機械手編號,減少每次更換型材而調整機械手的設定的時間,提高數據。
    The setting of Kaiyue manipulator is fully CNC control, which can remember 500 groups of different profile cutting data. When cutting different profiles, the manipulator number can be directly called out from the system to reduce the setting time of the manipulator for each profile change and improve the data.
    凱岳鋸切中心從理論上基本實現無料頭切割(只有鋸片寬度),雙頭鋸下料由人工下料必須要留5-10mm的料頭長度,并且人工掌控,鋸切中心采用數控機械手送料,完全避免人工操作原因造成的型材浪費,每支型材可節約5-10mm,通過優化能節約1%的材料。 可以為用戶節約大量的成本,鋸切中心/臺:平均按切割 5 根/分速度計算,生產能力 720000 根/年。平均按每樘 8 根料計算,年產 90000 樘,面積為 189000 平米。
    Kaiyue sawing center basically realizes no head cutting in theory (only the width of the saw blade). The cutting of double head sawing is manually controlled, and the head length of 5-10mm must be reserved. The sawing center adopts NC manipulator to feed, which completely avoids the waste of profile caused by manual operation. Each profile can save 5-10mm, and 1% of the material can be saved through optimization. It can save a lot of costs for users. Sawing Center / set: the average cutting speed is 5 pieces / min, and the production capacity is 720000 pieces / year. Based on an average of 8 pieces per piece, the annual output is 90000 pieces, with an area of 189000 square meters.
    斷橋鋁門窗加工設備
    送料單元:主要(由左向右依次為)同步帶毛坯料庫、自動送料機械手、切割主機、出料機械手、自動出料同步帶組成。
    Feeding unit: it is mainly composed of synchronous belt blank magazine, automatic feeding manipulator, cutting host, discharging manipulator and automatic discharging synchronous belt.
    切割單元:由意大利主軸電機、PCD鋸片、數控回轉工作臺、進口絲杠等組成
    Cutting unit: it is composed of Italian spindle motor, PCD saw blade, CNC rotary table, imported lead screw, etc
    出料單元:可自動分揀料頭、成品,將成品放在出料同步帶上,料頭放在回收臺,尾料頭亦隨出料機械手送至回收臺。出料工作臺可連續不間斷進行傳輸,大大提高了工作效率,降低了勞動強度
    Discharge unit: it can automatically sort the head and finished products, place the finished products on the discharge synchronous belt, place the head on the recovery table, and the tail head is also sent to the recovery table with the discharge manipulator. The discharge worktable can be transmitted continuously, which greatly improves the work efficiency and reduces the labor intensity